Manufacturing Facility
Manufacturing

Where Innovation
Meets Production

State-of-the-art bio-organic manufacturing facility engineered for precision, quality, and scale.

Integrated Manufacturing Excellence

Located at Plot No. 17, Shahu Co-operative Industrial Area, Kolhapur, our manufacturing hub stands as a testament to agricultural innovation. The facility is meticulously designed to optimize efficiency without compromising the integrity of our bio-organic formulations.

With dedicated lines for liquids, granules, microbial cultures, and automated packaging, we ensure absolute precision from raw material processing to final product dispatch. Our infrastructure supports scalable production to meet growing agricultural demands while maintaining stringent quality standards.

Inside the facility

Four Specialized Production Lines

Liquid Blending & Homogenization

Precision vessels engineered for processing liquid humic acid, advanced bio-stimulants, and complex silicon formulations, ensuring uniform consistency.

Granulation & Powder Processing

State-of-the-art equipment designed for manufacturing Silimax Plus, Top Yield granules, and mineral amendments with precise sizing and coating.

Microbial Fermentation

Controlled fermentation units tailored for propagating PGPR cultures and synthesizing specialized bio-complex formulations in sterile environments.

Automated Packaging

High-speed, precision-driven filling and sealing lines handling everything from 250ml to 5L bottles and 25kg to 50kg industrial bags.

From Raw Material to Finished Product

01

Raw Material Sourcing

Stringent selection and procurement of premium organic inputs.

02

Formulation & Blending

Precise mixing and processing according to validated proprietary recipes.

03

Quality Testing

Comprehensive batch analysis for physical, chemical, and biological parameters.

04

Packaging & Labeling

Automated filling ensuring exact weight/volume and compliant labeling.

05

Logistics & Dispatch

Efficient warehousing and distribution network across multiple states.

Quality Integration at Every Stage

Quality is not just a final checkpoint; it is embedded throughout our entire manufacturing lifecycle. From the moment raw materials enter our facility to the final dispatch of finished goods, continuous monitoring ensures consistency and efficacy.

Our in-line quality control protocols involve real-time sampling and testing, minimizing variations and ensuring that every batch of Viraj Organics products meets the highest industry standards for agricultural bio-solutions.

Quality Integration

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